| Machine Type | Automatic handling with GMP standard |
| Max Allowable area for full one unit | 40'x20' for full one unit including Filling, Capping, Sealing and
Labeling machine with adjoining conveyor belt |
| Total Filling Nozzle for one unit | Min.06 Nos |
| Material to be handle | Lubricating Oils (Viscous Fluid) |
| Handling material's density @30℃ | 0.800 to 1.100 kg per liter |
| Can / Bottle type | 1 and 5 liter HDPE Can |
| Size of Can / Bottle | For 5 Liter,Height=285-290 mm, width=190-195 mm Thickness/side width=130 mm; For 1 Liter, Height=190-200 mm, width=135-145 mm Thickness/side width=55 mm |
| Filling Volume | 1000 to 5000 ml |
| Filling Speed / Output | For 5 Liter, 15-20 can per minute; For 1 Liter, 30-40 bottle per
minut |
| Filling Error | ±0.5% (max) |
Metal of Machine Construction or Contact parts shall be | SS316 |
| Power | 440/220 Volt,3/1 phase |
| Method of feed | linear |
| Direction of movemen | Left to right / right to left |
| Control System | PLC (with LCD Display HMI) , Pneumatic Actuators |
| Electrical Components | |
| a.PLC | Brand (Origin)-Siemens(Germany)/ Omron (Japan)/ Panasonic
(Japan)/Schneider (France) / Mitsubishi (Japan) |
| b.HMI | 7"color touch screen of Siemens(Germany)/Omron(Japan)/
Panasonic(Japan)/Schneider (France) / Mitsubishi (Japan) |
| c.All other electrical components | Origin must be USA/EU/Japan/Korea |
| Filling and Cut off principle | Filling nozzles move downwards and filling from top of the
bottle/can.“No Bottle NoFilling”-system must be incorporated to
avoid spillage of liquid. |
| Drip free | Anti-dripping Mechanism should be incorporated |
| Weight Controller | Volumetric |
| Weight Controller function | Required |
| Internal Reservoir | Must be SS and equipped with automatic level control systern
designed as per filling capacity(volume/min) |
| Conveyor Belt | Straight/linear SS 316 conveyor belt of chain type, adlustabte
guide rail and adjoining with Filling, Capping, lnduction sealing
and labeling machine. Length of the conveyor belt is long enough to
cover the Filling,Capping, Induction sealing and labeling machine
as well as min. 8ft free space for standing provision of can/
bottles. Width of the conveyor belt must be wide enough to hold the
can/bottle with adjustable guide and rail. Height of the conveyor
belt is min. 900 mm |
| Conveyor Motor | 440/220V,3/1 phase,50-60 Hz |
| Conveyor AC Drive | Origin shall be USA/EU/Japan/Korea |
| Item - B | FULLY AUTOMATIC SCREW CAPPING MACHINE WITH CAPPING DISPENSING UNIT (FOR CAN/ BOTTLE) |
| Machine Type | Automatic single head screw capping, delivery chute with capping
bowl and star wheel or equivalent type arrangement for performing
perfect operation of cap sealing |
Metal of Machine Construction or Contact parts shall be | SS316 |
| Direction of movement | Left to right / right to left (Synchronized with filling machine) |
| Controller | PLC based control |
| Can / Bottle type | 1 and 5 liter HDPE Can |
| Can / Bottle range | 1000 ml and 5000 ml |
| Cap Type | Plastic Screw HDPE |
| Cap size | For 5 liter, Dia 35- 45 mm and or 1 liter, Dia 35-45 mm |
| Output | For 5 Liter, 15-20 can/min; For 1 Liter, 30-40 botfle/min |
| Speed | Synchronized with filling machine speed |
| Size of Can / Bottle | For 5 Liter rectangular, Height=285-290mm,width=190-195mm
Thickness/side width=130 mm; For 1 Liter Height=190-200 mm,
width=135-145 mm Thickness/side width=S5 mm |
| Requirement of adjustable/ changeable capping parts | All necessary adjustable/changeable parts for 1 liter botfle's cap
size 35-45mm and for 5 Liter can's cap size 35- 45m |
| Item - C | AUTOMATIC CONTINUOUS INDUCTION FOIL SEALING MACHINE(FOR CAN/
BOTTLE) |
| Machine Type | Automatic on-line high speed sealing machine |
| Output/Speed | For 5 Liter, 15-20 can/min; For 1 Liter, 30-40 bottle/min i.e,
Synchronized with filling machine speed |
| Power | 220/440V |
| Size of Can / Bottle | For 5 Liter rectangular, Height=285-290mm,width=190-195mm
Thickness/side width=130mm; For 1 Liter Height=190-200mm,
width=135-145 mm Thickness/side width=S5 mm |
| Bottle / Seal Dia | For 5 liter, Dia 35-45 mm and or 1 liter, Dia 35-45 mm |
| Cooling System | Self-fan |
| Sealing accuracy | Seal intact rate of 100% |
| Control | Closed loop control so that the load changes will not affect the
quality seal |
| Item - D | AUTOMATTC STICKER LABELING MACHINE (TWO SIDE) FOR RECTANGULAR
/SQUARE 1 AND 5 LITER CAN |
| Machine Type | Automatic continuous vertical two side sticker labeling machine for rectangular /square 1 and 5 liter can |
| Size of Can / Bottle | For 5 Liter rectangular, Height=285-290mm,width=190-195mm
Thickness/side width=130mm; For 1 Liter Height=190-200mm,
width=135-145 mm Thickness/side width=S5 mm |
| Output/Speed | For 5 Liter, 15-20 can/min; For 1 Liter, 30-40 bottle/min i.e,
Synchronized with filling machine speed |
| Pressing device motor | 440 V, 50 Hz - must be USA/EU/Japan/Korea |
| Servo motor | 750 W (each side) - must be USA/EU/Japan/Korea |
| Controller | PLC based control, PLC of Siemens (Germany)/ Omron (Japan)
/Panasonic (Japan)/ Schneider (France)/ Mitsubishi (Japan) |
| HMI | Touch screen of Siemens (Germany)/Omron (Japan)/Panasonic (Japan)/
Schneider (France) / Mitsubishi (Japan) |
| Direction of movement | Synchronized with filling and capping machine speed |
| Requirement of adjustable/ changeable parts | All necessary adjustable/changeable parts for 1 liter bottle's
labeling and for 5 Liter rectangular/ square shape can's labeling |
| Labeling accuracy | 100 % accurate label placing |
| Conveyor Belt | Align must be synchronized with the other machine of the line |
| Conveyor motor | 440/220 V, 50-60 Hz |
| Conveyor speed | Synchronized with filling and capping machine speed |
| Label specification | Any shape as per drawing suited with the dimension of the
bottle/can |
| Item - E | Air Compressor |
| Air Compressor | CFM and capacity must be 50% higher than required air for both the
can filling line combinedly. Necessary power cables required for
the Compressor from existing MDB to the machine (approx, 50-70 rft)
shall be supplied by the contractor. The contractor shall also
incorporate the compressor into the existing compressed air system
including supplying of all necessary pipe and pipe-fitting |
| |
| Lot No. -02 | AUTOMATIC MULTI-HEAD LINEAR TYPE LIQUID DRUM FILLING MACHINE ALONG
WITH WEIGHING SCALE AND ADJOINING CONVEYOR ROLLER (FOR DRUMFILLING
IN WEIGHT) |
| Machine Type | Automatic handling with GMP standard |
| Max Allowable area | 40' x 30' |
| Total Filling Nozzle | 02 Nos |
| Material to be handled | Lubricating Oils(Viscous Fluid) |
| Handling material's density @30℃ | 0.800 to 1.100 kg per liter |
| Drum type | 210 liter capacity MS drum |
| Size of Drum | Size of Drum Height=900 mm, Dia=575 -590 mm |
| Filling Volume | 200-210 Liters |
| Filling Speed / Output | 40-50 drum/hour |
| Filling Error | ±1% (max) |
Metal of Machine Construction or Contact parts shall be | SS316 |
| Power | 220 /440V,1/3 phase |
| Method of feed | Linear |
| Direction of movement | Left to right / right to left |
| Control System | PLC (with LCD Display HMI) , Pneumatic Actuators |
| Electrical Component | |
| a.PLC | Brand (Origin)-Siemens(Germany)/ Omron (Japan)/ Panasonic
(Japan)/Schneider (France) / Mitsubishi (Japan) |
| b.HMI | 7"color touch screen of Siemens(Germany)/Omron(Japan)/
Panasonic(Japan)/Schneider (France) / Mitsubishi (Japan) |
| c.All other electrical components | Origin must be USA/EU/Japan/Korea |
| Filling and Cut off principle | Filling nozzles move downwards and filling from top of drum."No
Drum No Filling'- system must be incorporated to avoid spillage of
liquid |
| Drip free | Anti-dripping Mechanism should be incorporated |
| Weight Controller | Digital LED display weighing Scale of USA/EU/Japan/Korea origin
having range of 0-600 kg with minimum 3 digit precisION |
| Weight Controller function | Required |
| Detecting the opening of Drum | Incorporate the mechanism for automatic detection the opening of
drum for filling from nozzle control by PLC |
| Conveyor Roller | Straight / linear SS 316 conveyor roller having a length of min 20'
and width of mim. 600 mm |
| Conveyor Motor | 220 /440V,50-60HZ |
| Conveyor AC Drive | 0rigin shall be USA/EU/Japan/Koera |
| Drum Tilter | Incorporate simple automatic drum tilter mechanism connected to
conveyor roller in such a way that the drum will till from upright
position over conveyor roller to horizontal position in sloping
down from the roller by using Pneumatic Actuator |
| Air Compressor Connection | The contractor shall install compressed air pipeline required for
the machine from the existing air reservoir |
| Spare parts | |
| Pneumatic Actuators | 2 no./set of each type of all Pneumatic Actuators used |
| Pneumatic plugs & fittings | 2 no./set of each type of all Pneumatic plugs fittings used |
| Hose pipe for Pneumatic operations | Min. 60 feet |
| Optical / Proximity Sensor | 2 no./set of each type of all Optical / Proximity Sensor used |
| Accessories | |
| Drawing and design | 1 set all original PID drawing, design and layout plan, process low
diagram and all other related drawing shall be provided |
| Program of PLC | Program of all PLC must be submitted after commissioning |
| Ooeration Manual | Operation Manual in Enqlish shall be included |
